drum flaker manufacturer

Drum Flaker

High quality condensation rotary drum flaker can make the heated fluid which is in trough to stuck on the revolving cooling roller through the rotation of the cooling roller firstly, then cut it into flakes through adjustable scraper. Thus it completes the conversion from liquid to solid flakes. It is widely used in chemical and pharmaceutical and other industries.

The drum flaker is used primarily to process chemical and pharmaceutical products. However, more and more applications for these machines are also being found in the food industry. The closed design is ideally suited for processing of toxic or offensively smelling products. With the drum flaker, a molten product is converted into a solid form. A thin layer of the liquid product adheres to the outside of the rotating, internally cooled drum in a continuous process. Heat is extracted from the product by contact with the cooled drum surface, and the product solidifies and cools to the required final temperature. A stationary knife removes and breaks up the solidified layer

The required flake size is achieved by controlling circumferential speed, layer thickness, and knife angle. Careful design ensures optimum use of the drum surface area to maximize capacity at the chosen operating conditions. The drum flaker is primarily used to produce flakes, but there are also ways of converting your product into easily manageable pastilles.

It is widely used in chemical and pharmaceutical and other industries.

The drum flaker improves the quality of the final flakes product compared with the product made by crusher.

Furthermore, this machine is easily to operate with good quality.

The thickness and output of this flaker depends on the raw material characteristics, drum speed and feeding speed.

The flake specifications can be customized.

Applications

1. For continuous drying of viscous, pasty and sticky materials in food, chemical and pharmaceutical industry.

2. Heating area: 1.12-10.6 M2

3. Evaporation capacity: 40-60 kg water / hour

4. Working type: continuous

5. Heat source: steam

Technical Advantages

1) High heat efficiency: Heat loss is mainly caused thermal radiation. Heat efficiency can be as high as 90%.

2) Short drying time: The drying process only takes 10-15 seconds. So drum dryer can be used for drying heat sensitive material.

3) Uniform drying: Heat transfer direction and coefficient all over the drum surface are the same. And wet material can be evenly spread over the drum surface. Wet material can be uniformly dried.

4) Long life span: Rotary drum is electro-polished and well heat treated to increase the smoothness and hardness.

5) Flexible application: Drum surface temperature, rotating speed, wet material film thickness are all adjustable to satisfy materials with different moisture and drying time.

6) Compact size: The drying chamber is very compact in size. Only need small installation space.

7) Low operation cost: The whole machine is very simple and reliable. It can be used for many years with little repair and maintenance.

8) Highest hygienic standard: Indirect heating and electro-polished drum surface can assure highest hygienic working conditions.

Technical Specification for Drum flaker

Model

Drum Specifications (mm)

Motor Power (KW)

Hot shaft Speed (r/min)

Reference size (mm)

L

W

H

DZ-1

600X600

2.2-3

0.3-15

2400

1480

1410

DZ-2

800X1200

3-5.5

0.3-15

3360

2000

1600

DZ-4.5

1200X1200

5.5-7.5

0.3-15

3730

2250

2050

DZ-7.5

1400X1800

5.5-11

0.3-15

4460

2460

2350

DZ-9

1600X1800

7.5-15

0.3-15

4460

2600

2550

DZ-22

2300X3000

11-18.5

0.3-15

7200

3900

2350

*Specification can be changed as per customers requirements

Our other product: Screw Conveyor, Ribbon blender, Chemical Reactor, Sigma Mixer